Ford introduces 5G network in EV factories to speed production lines

25 June 2020 | David Young

By autumn, Ford's Electrified Powertrain facility at Dunton will have the fastest possible in-plant connectivity using a 5G mobile private network delivered by Vodafone Business

Ford introduces 5G network in EV factories to speed production lines

Ford and its consortium partners have received government backing for the introduction of 5G connectivity to speed up electric vehicle manufacturing at Dunton and Cambridge.

Both sites' connected equipment will offer real-time control, analysis and remote expert support, ensuring new manufacturing processes are shop floor-ready.

Ford will focus on the connectivity of the welding machines in the manufacture of electric vehicles. The batteries and electric motors within an EV require around 1,000 welds. For a single EV product, this could generate more than a half a million pieces of data every minute. Fast, reliable, high capacity data capture and analysis will be a significant requirement of these processes. Connecting the data with experts, such as TWI and manufacturers, is critical if processes are to develop at the same rate as these innovative products demand.

Chris White, Ford's 5GEM project lead, said: "Connecting today's shop floor requires significant time and investment. Present technology can be the limiting factor in reconfiguring and deploying next-gen manufacturing systems. 5G presents the opportunity to transform the speed of launch and flexibility of present manufacturing facilities, moving us towards tomorrow's plants connected to remote expert support and artificial intelligence."

Vinod Kumar, CEO of Vodafone Business, said: "5G mobile private networks act as a springboard for organisations, allowing them to rethink the way they do business. In this case, MPN technology makes the factory of the future possible. It allows machines and computing power to coordinate in real time, improving precision, efficiency and safety. We're excited to help Ford plan for the future of its business."

We're determined to harness this revolutionary technology to boost the productivity and growth of UK industries. We want Britain to be a world leader in 5G, and since 2017 the government has invested millions in ground-breaking testbeds and trials across the country to achieve this.

Oliver Dowden, Secretary of State for Digital, Culture, Media and Sport, said at the announcement of £65 million to nine consortia harnessing the potential of 5G.